Yunge 2 (BP22) Installation Manual

This manual applies to the BP22 Yunge 2 aluminum-extrusion 3D printer workstation. Before installation, read the entire manual carefully, verify all parts against the checklist, and assemble the unit in the specified sequence to ensure proper installation and safe use.

For a detailed installation video, scan the QR code below:

BP22 installation step

https://kuxiu.co/bp22-installation-guide

Safety Warnings and Precautions

1. Wear gloves: The edges of the aluminum extrusions are sharp. Wear gloves during handling and installation.

2. Do not move the unit alone: Once assembled, the cabinet frame is heavy (approximately 32 kg). At least two people are required when turning it over.

3. Screw-tightening sequence: First snug all connectors. After the complete cabinet frame has been assembled, fully tighten each connector one by one to prevent cumulative alignment errors.

4. Do not overtighten: The recommended tightening torque for M4 screws is ≤ 3 N·m. Overtightening may strip the internal threads or deform the extrusion.

5. Lock the leveling casters: After installation, lock all four brake-equipped leveling casters before placing a 3D printer or other heavy equipment on the workstation. Keep at least two leveling casters locked while the printer is operating.

6. Keep away from heat sources: Because the workstation combines aluminum extrusions and wooden shelves, keep it away from radiators, heat guns, and other heat sources.

7. Child safety: The leveling casters allow the cabinet to move easily. Do not allow children to climb on the cabinet.

8. Remove the protective film from the aluminum extrusions before installation.

Basic Product Information

Product Name: Yunge 2

Product Model: BP22

Aluminum Extrusions and Panels

No. Component Quantity
1 A-Series Vertical Extrusions (A1, A2, A3, A4) A1: 2 pcs (large-threaded ends at both ends + 3 holes)
A2: 2 pcs (unthreaded ends + 1 hole)
A3: 2 pcs (large-threaded end at one end)
A4: 2 pcs (large-threaded ends at both ends + 1 hole)
2 B-Series Crossbeam Extrusions (B1, B2, B3, B4, B5) B1: 2 pcs (1 hole)
B2: 2 pcs (large-threaded end at one end + 1 hole)
B3: 2 pcs (large-threaded ends at both ends)
B4: 2 pcs (unthreaded ends)
B5: 2 pcs (small-threaded ends at both ends)
3 C-Series Connecting Members (C1, C2, C3) C1: 7 pcs (small-threaded ends at both ends)
C2: 3 pcs (large-threaded ends at both ends)
C3: 2 pcs (small-threaded ends at both ends + 2 holes)
4 D-Series Drawer Uprights (D1) D1: 8 pcs
5 E-Series Drawer Crossbeams (E1) E1: 8pcs
6 F-Series Drawer Corner Braces (F1) F1: 8 pcs
7 Wooden Shelf Panel, 409 mm × 404 mm 4 pcs
8 Acrylic Pegboard 1 pcs
9 Acrylic Drawer Panels 10 pcs

Connectors and Fasteners Checklist

Before installation, check all parts listed below. Contact after-sales support if any parts are missing.

No. Component Image Quantity Use
1 3D Right-Angle Connector BP22 installation step 16 pcs 90° three-way connection between uprights and crossbeams
2 Internal Corner-Slot Connector BP22 installation step 16 pcs Right-angle reinforcement inside an extrusion slot
3 Three-Way Connector BP22 installation step 6 sets (screws included) Three-axis fastening at cross intersections
4 Shelf Support BP22 installation step 16 pcs Supports each shelf panel
5 M4 Hex Socket Screws BP22 installation step 22 pcs Fasten the connectors
6 Drawer Handle BP22 installation step 2 pcs Installed on the drawer front
7 Drawer Slides BP22 installation step 2 sets (2 rails per set, including screws and T-nuts) Each set includes 20-series and 30-series T-nuts for drawer-slide installation
8 Leveling Caster BP22 installation step 4 pcs Swivel caster at the base, with height adjustment and locking functions
9 Acrylic Pegboard Fixing Strips BP22 installation step 2pcs Insert the fixing strips between the aluminum extrusion frame and the acrylic pegboard
10 Hex Keys / 5 pcs Hex key sizes: 2 mm / 2.5 mm / 3 mm /4mm/ 5 mm

Aluminum Extrusion Assembly Diagram

BP22 installation step

Installation Steps

(Ensure the aluminum extrusions at each connection remain completely level)

1. Main Upright Assembly

① Use M4 hex socket screws to connect two A1 extrusions to three C1 members.

BP22 installation step

② Use M4 hex socket screws to connect the two A2 extrusions to C3 and C1 respectively. Install each C3 in the orientation shown below, with the two-hole face positioned as illustrated.

BP22 installation step

③ Use M4 hex socket screws to connect the two A4 extrusions to C3 and C1 respectively. Install each C3 in the orientation shown below, with the two-hole face positioned as illustrated.

BP22 installation step

2. Main Crossbeam Assembly (Including Acrylic Pegboard)

Internal corner-slot connector installation method:

BP22 installation step

Three-way connector installation method:

BP22 installation step

Use M4 hex socket screws to connect two B1 extrusions to one C1 member, forming the bottom crossbeam assembly.

BP22 installation step

Use internal corner-slot connectors to join the upright assembly to the bottom crossbeam assembly. Note: Maintain a horizontal spacing of 40.5 cm at the drawer opening.

BP22 installation step

Use M4 hex socket screws to connect the two B5 extrusions. Use internal corner-slot connectors to connect the two B4 extrusions, forming the filament storage area.

BP22 installation step

Use internal corner-slot connectors to connect two B2 extrusions and one C1 member. Use an M4 hex socket screw to fasten the center C1 member, forming the middle crossbeam assembly.

BP22 installation step

Use internal corner-slot connectors to connect the two A3 extrusions. Then insert the acrylic pegboard into the grooves of the A3 extrusions. Vertically insert the two acrylic pegboard fixing strips between the aluminum extrusion frame and the acrylic pegboard. Note: Remove the protective film from the acrylic pegboard before installation.

BP22 installation step

⑥ Use three-way connectors to join two B3 extrusions and two C2 members, forming the top crossbeam assembly.

BP22 installation step

⑦ Use a three-way connector to connect C2.

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3. Install the Four Leveling Casters at the Four Bottom Corners of the Frame

Note: Turn the red knob counterclockwise to lock the caster.

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4. Two-Drawer Assembly (Remove the protective film from the acrylic panels before installation)

BP22 installation step

3D right-angle connector installation method:

BP22 installation step

Use 3D right-angle connectors to join one E1, two F1, and two D1. During assembly, insert the bottom and side acrylic drawer panels into the grooves.

BP22 installation step

Use 3D right-angle connectors to join two F1 members and one E1. During assembly, insert the two side acrylic drawer panels into the grooves.

BP22 installation step

Use 3D right-angle connectors to join two D1 members and one E1 member. During assembly, insert the remaining side acrylic drawer panel into the grooves, and then use 3D right-angle connectors to attach one E1 member.

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Install the drawer handle on E1.

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Note: Assemble the second drawer in the same way.

⑤ Before installation, separate the rails in both drawer-slide sets. Note: Wear gloves to prevent the grease on the slides from soiling your hands.

Pull each slide fully open. Press the white release lever upward, then separate the two rails completely.

BP22 installation step

Fasten each rail at four points with screws and T-nuts: use 20-series T-nuts for the inner (smaller) rail and 30-series T-nuts for the outer (larger) rail.

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30-series T-nuts 20-series T-nuts

BP22 installation step

Install each inner rail on the drawer's F1 extrusion, 30 mm from the end face.

BP22 installation step

Install each outer rail on the C1 extrusion at the drawer position, with both ends aligned.

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Insert the drawer's inner rails into the outer rails, then push the drawer fully inward.

BP22 installation step

Note: If the drawer jams halfway, verify the preceding steps and the 40.5 cm horizontal spacing at the drawer opening.

5. Wooden Shelf Installation

Secure each wooden shelf panel to the frame with four shelf supports.

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6. Installation Complete — Ready to Print

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